Tire Shredder
At present, there are more than 5 billion waste tires in the world, and increasing year by year, the waste tires are rich resources. Meanwhile, discarded tires are also huge renewable resources, which can turn waste into treasure. We provide you with the Turnkey Solution for the intelligent recycling production system of waste tires. Under the process of baling, shredding, separating, crushing and grinding of the waste tire recycling production line will turn various waste rubber products into rubber particles, rubber powder and steel wire to maximize the recovery and utilization of waste rubber.
Tire shredder machine is a kind of mechanical equipment specially used for processing waste tires. Its main function is to tear waste tires into fine materials, which can be used for oil refining, making rubber powder or paving roads, etc.
Tire recycling process:
This project is used to recycle waste tires. The tire types are passenger cars and truck tires. Through the whole tire to shredding, crushing and screening, produce rubber granules and powder.
- Primary Shredders: used in breaking whole tires into roughly sized shreds for other applications.
- Chipping Shredders: used to shred tires into specifically sized pieces.
- Wire Liberator Systems: used in separating the metal wire from within tires.
- Granulators: used to further process tire strips into smaller sizes, and to separate fibers.
- Cracker Mills: a final step in tire processing; this further breaks rubber down into fine grains.
Application of tire shredder:
Pre-shredding: No longer do you have to rely on those high-priced, high-maintenance shredders to process a whole tire into strips. By simply putting our 4.9-inch Primary Tire Shredder in front of your current shredder, you will be able to increase production, decrease maintenance costs, and open your business to accepting larger-sized tires that you could not have processed before.
Landfilling: Since landfilling whole tires is no longer legal in most areas, a single pass through our 4.9″ Primary Tire Shredder is one of the most efficient and cost-effective ways to process a tire for a landfill or monofill.
Tire Disposal, Tire Derived Fuel, Crumb Rubber, and Feed Stock: Primary Tire Shredders make virtually every tire recycling application more efficient and cost-effective. Performing a primary shred of the tires on the front end of processing ensures more effective processing downstream and less wear-and-tear on secondary equipment.
Tire shredder also can shred:
RDF (Refuse-Derived-Fuel): MSW, industry waste, wood, paper, tires, plastics, carpet, textiles
Metal Scraps: Aluminum, ferrous, non-ferrous, steel drums, waste automotive
Electronics: WEEE, electronic equipment, waste household appliances
Plastic: Drums, lumps, films
Blade of tire shredders
Bearing seal is unique multiple combination sealing structure effectively blocks the contact of broken material and grease. The liquid material can protect the bearing, gear, ensuring continuous and stable operation of machine.
Feed hopper: high quality carbon steel plate, laser precision cutting. The optimal slope design effectively reduces feed shocks and allows for smooth feeds.
Motor: Chinese or international famous brand, 100% copper movement, strong power, long life
Reduction Gears Reducer: saving space, withstanding overload capacity. It is low energy consumption, high performance, and efficiency up to 95 or more. Small vibration, low noise, select excellent section steel material, steel cast-iron box, gear surface after high-frequency heat treatment
The blade is made of alloy tool steel, has a high hardness of quenching, more abrasion and impact resistance, longer service life, reducing the frequency of blade replacement.With a multi-teeth design,the shredding effect is significant, Modern installation is more convenient to maintain.
The shredding chamber is processed by the overall CNC, with less error and high accuracy, The shredding chamber is a modular installation and the bolt is fixed to reduce vibration and response, Arc-sharped partitions are installed on both sides of the chamber to ensure smooth discharge and increase capacity.
How does tire shredder work?
Discharge Out: Tire shredder is a full pass rate machine without screen bottom. The shredder will discharge the material continuously according to the feeding condition.
Installation: The floorspace of the shredder covers a smaller area and requires a 3-phase connection. In view of the installation of the whole machine, or retain power and shredding parts, almost no additional installation, is directly connected to the power supply. Our technician will guide the installation process.
Load: The open top allows continuous loading of waste. Fully automatic control of the PLC distributes power output according to feeding conditions. If overload occurs, the shredder will automatically flip over, and then continue to cycle.
Tyre Shredder Perfect for your Field
Tire Shredding Machine for the Recycling Industry
Tire Shredder for Logistics & Distribution Centres
Tire Shredder in Large Supermarkets & City
> A tire shredder strategically installed in a recycling facility becomes an integral part of the working process.Like Aluminum & Copper Recycling, Battery Recycling, E-Waste Recycling, General Waste Recycling, Medical Waste Recycling, Metal Recycling, Paper Shredding, Plastic Recycling,Textiles & Carpet Recycling, Tire Recycling, Wood Recycling and so on.
> Logistics and distribution centers process huge amounts of plastic and cardboard packaging as good as received and distributed.
> In order to increase recycling value, after separating, the shredding machine can shred them into blocks,then easy to store and transportation.
> Large supermarkets and living cities handle a huge volume of packaging waste from consumer goods, food, and other perishable items.
> A shredding machine is the ideal shredder to appropriately handle large volumes of mixed recyclable waste. The process can easily be managed by regular staff.
Features & Benefits
Lowest Cost per Ton to Buy
1. Customize your tyre shredder line to meet your unique requirements
2. Invest in more equipment than you need
3. Get the right tire shredder for the job
Lowest Cost per Ton to Operate
1. High tolerances and precision cutting requires less horsepower
2. Built for smooth and efficient operation to last you decades
3. Engineered to be simple yet robust
4. More run time with less maintenance and hassle
5. Re-sharpenable and long-lasting blades
Lowest Cost per Ton to Maintain
1. Less mechanical interference for more machine up-time, more throughput, and fewer headaches
2. Leverage your own maintenance team- No specialty tools required
3. Quick blade change-out time
4. Blades last for roughly 1 million tires before needing sharpened
Advantages of tire shredding equipment
1. High-Torque, Low-Speed Shredding
- The machine operates with high torque at a low speed, ensuring powerful shredding while minimizing wear and tear on components.
- This approach reduces noise and dust generation, creating a safer working environment.
2. Durable Shredding Blades
- The shredder is fitted with high-strength, wear-resistant alloy blades capable of tearing through thick and tough tire rubber.
- These blades are designed for a long service life and can handle steel-reinforced tires.
3. Heavy-Duty Construction
- Built with a sturdy frame and robust components, the machine can withstand the intense forces involved in shredding tough materials like tires.
- The rugged design ensures durability and reliability, even in continuous, heavy-duty applications.
4. Advanced Feed and Discharge Systems
- The feed system is optimized to handle whole tires, and some models feature automatic feeding for increased efficiency.
- A discharge conveyor transports shredded tire material efficiently, allowing for easy collection and further processing.
5. Adjustable Output Size
- Many tire shredders allow for customization of output size by changing the blade configurations or using a screen to achieve desired granule sizes.
- This flexibility enables the production of different grades of shredded rubber, depending on specific needs.
6. Intelligent Control System
- Modern tire shredders are often equipped with programmable logic controllers (PLCs) that allow for automated operation and monitoring.
7. Multiple Processing Stages
- Some tire shredders are part of multi-stage systems where the first stage cuts tires into rough chunks, while subsequent stages refine them into finer pieces or rubber powder.
8. Low Maintenance Requirements
- Designed for ease of maintenance, the shredder usually features easily accessible parts, allowing for quick replacement of blades and routine servicing.
- Automatic lubrication systems are often included to reduce maintenance intervals.
Optional Accessories for Tire Shredder
In order to experience the optimal performance of the tire shredding machine, we offer a wide variety of available optional accessories. These components, which include the hopper, in-feed conveyor, out-feed conveyor, and stand, are designed to enhance the overall performance of the tire shredder so that it works at maximum capability. For more information on the other types of optional accessories that we have available, you can contact the sales team, who can help create the ideal shredding solution to your business.
Heavy-duty Seal Hopper
Observation Walk
Metal Separator
Plate Chain Conveyor
Hydraulic Press Design
Pulse Dust Collector
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Model
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600-300-44-HD
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800-400-60-HD
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900-400-74-HD
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1000-450-45-HD
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1200-500-110-HD
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1400-600-150-HD
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Shredding Box
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Adopts Upper And Lower Shells, Steel Plate Bolted Structure
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Size of Feeding Port（mm）
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1000×800
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12000×1000
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1300×1000
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1400×1100
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1600×1200
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1800×1400
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Working Capacity(T/H)
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About 1
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About 2
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About 3
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About 4
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About 6
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About 10
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Rotational Speed
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9-12 r/min (according to shredding material)
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Shredder Structure
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Square Steel Pipe, Steel Plate, Casting Parts
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Weight（Kg）
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3200
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4300
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5800
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8600
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12500
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15700
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Hardness of Blade
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HRC50°- HRC55°
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Type of Blade
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Outer Multi-Toothed, Inner Hexagon
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No-Load Noise
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In 1meter ≦75 db.(A)
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Q1: Who are we?
A: We are Di Hai Machinery and based in Henan, China, start from 1990, sell to Southeast Asia(35.00%), Africa (20.00%), South America(20.00%), Eastern Asia(18.00%), Mid East(7.00%). There are a total of about 51-100 people in our office.
Q2: How to ensure the quality of the products used by your company?
A: All materials in our company are by national standards and design requirements, clear quality standards, strengthened supply chain management, strict control procedures, comprehensive testing and customer feedback, and improved employee quality awareness.
Q3: What can you buy from us?
Recycling machines, including baler machines, shredder machines, crusher machines, tire recycling plants, plastic recycling plants, metal recycling plants, wood recycling plants, copper recycling plants, battery recycling plants, and paper tray-making plants.
Q4: Why should you buy from us not from other suppliers?
We have 20 years of experience in design and development, With rich experience in import and export trade. Installed and debugged locally, to teach technology, training, and maintenance of equipment. Guarantee on-time delivery according to contract requirements.
Q5: What services can we provide?
- Accepted Delivery Terms: FOB, CFR, EXW；
- Accepted Payment Currency: USD, EUR, JPY, CAD, AUD, HKD, GBP, CNY, CHF;
- Accepted Payment Type: T/T, L/C, D/P D/A, MoneyGram, Credit Card, PayPal, Western Union, Cash, Escrow;
- Language Spoken: English, Chinese, Spanish, Japanese, Portuguese, German, Arabic, French, Russian, Korean, Hindi, Italian.
Q6: Why Choose Us?
- Several Year’s Experience We have rich experience in equipment manufacturing and our products have a high reputation both at home and abroad.
- Manufacturer, Not Dealer Factory direct sale makes the price more competitive. Customers are always welcome to visit our factory for machine tests.
- Fast Delivery We promise the goods can be shipped out on the delivery date after confirmation of the order.
Q7: When we only purchase one shredding production line, can we use it to shred other scrap materials like?
A: Yes, you can.It depends on the difference of blades teeth and quantity, which can be customized.
Q8: Which brand of motor will you use?
A: We use Siemens or other High quality well-known brand.
Q9: Will you dispatch the engineer to guide installation?
A: Yes, according to the customer’s requirement, we will dispatch engineers to guide installation and training about the operation of the machine and we also provide online remote instruction.
